Environmental Reliability Testing for Electronics, Cameras & Lenses
Environmental reliability testing is a suite of controlled stress tests that validate whether your products can withstand real-world conditions including temperature extremes, moisture, dust, vibration, and corrosive environments.
Our San Diego facility provides product reliability testing services for electronics, sensors, enclosures, camera modules, and optical assemblies. From ingress protection testing (IP67 under IEC 60529, IPX9K under ISO 20653) to rapid temperature change and salt spray corrosion, our in-house equipment delivers traceable results with full documentation. Customers are welcome to visit our facility to observe testing in progress.
Product Reliability Testing Capabilities
Our San Diego testing lab offers environmental reliability testing equipment for validating product durability. From thermal shock testing to ingress protection testing, it supports automotive, industrial, robotics, and consumer electronics applications.
IPX9K High-Pressure Water
Ingress protection test lab rated for 80°C water at 80–100 bar pressure per ISO 20653
IP6X Dust Ingress
Dust-tight validation at our ingress protection test lab per IEC 60529
Thermal Shock Testing
Two-chamber thermal shock testing from -40°C to +85°C with <10 sec transfer
Salt Spray Corrosion
ASTM B117 / ISO 9227 capability, 24–1000+ hours
Vibration Testing
Electrodynamic shaker, 5–2000 Hz range
Xenon UV Exposure
Full-spectrum accelerated weathering
Temperature Cycling
-40°C to +125°C constant temperature chamber
Wear & Hardness Testing
Linear abrasion, plus ASTM D3363 pencil hardness for coating film hardness
Air Tightness Leak Screening
Pressure decay leak screening for end-of-line seal checks, not an IEC 60529 immersion test
Environmental Reliability Testing Process
From initial consultation to final report, our testing lab delivers traceable results. Whether you need thermal shock testing, ingress protection testing, or corrosion evaluation, our process delivers full documentation.
Requirements Review
Define test standards, acceptance criteria, and sample quantities with our engineering team. Specify thermal shock testing parameters, ingress protection test requirements, or other environmental tests.
Baseline Testing
Functional, dimensional, or optical inspection before environmental exposure establishes a performance baseline.
Environmental Exposure
Samples undergo specified test conditions, such as thermal shock, ingress protection, salt spray, or other environmental stresses, with real-time monitoring.
Post-Test Verification
Repeat functional and visual testing to quantify any degradation. Deliver a test report with photos and data.
Product Reliability Testing Quotes
Environmental reliability testing is a paid contract service. Pricing is customized based on your specific requirements:
We provide detailed quotes with clear pricing and no hidden fees. Facility tours are available to observe equipment and discuss your project in person.
Get a Custom QuoteIPX9K Ingress Protection Testing
The IPX9K designation comes from ISO 20653, the road-vehicle enclosure standard, and the K belongs to that standard alone; a road-vehicle enclosure that is dust-tight and also passes the close-range jet is coded IP6K9K there. IEC 60529 specifies its own close-range jet separately, as IPX9, with no K in the code. Both direct heated liquid water at the enclosure, and neither one sprays steam. Our chamber runs jets at 80°C and up to 100 bar, an exposure that loads seals differently from the still-water immersion behind IP67 rather than sitting above it on one scale.
For electronics and sensors in automotive, agricultural equipment, outdoor robotics, and industrial machinery, IPX9K testing verifies that seals withstand high-pressure, high-temperature water jets representative of industrial cleaning, so moisture ingress failure modes such as corrosion, component failure, and optical fogging can be caught before deployment. ISO 20653:2023 is the current edition and the one we quote against unless your test plan names a different one, and the report states which edition was run. The sample is fixed to a turntable rotating at about 5 revolutions per minute and takes the jet from four elevations, 0, 30, 60, and 90 degrees, for 30 seconds at each. The result applies to the sample as submitted, in the mounting configuration tested, and pass or fail is judged against the acceptance wording of the edition cited in the test plan.
| Parameter | Specification |
|---|---|
| Water Temperature | 80°C ± 5°C |
| Water Pressure | 8–10 MPa (80–100 bar) |
| Flow Rate | 14–16 L/min |
| Nozzle Distance | 10–15 cm |
| Spray Duration | 30 sec per angle |
| Mounting | Turntable at approximately 5 r/min, jets at 0, 30, 60, and 90 degrees |
| Acceptance | Judged per the acceptance wording of the cited edition, for the sample as mounted |
| Standards | ISO 20653:2023 (IP6K9K and IPX9K, road vehicles); IEC 60529 (IPX9), cited separately |
Two-Chamber Thermal Shock Testing
Rapid temperature change reveals weaknesses in assemblies that gradual cycling cannot detect. Our lab transfers samples between -40°C and +85°C air chambers in under 10 seconds, creating differential thermal expansion that stresses solder joints, adhesive bonds, seals, and material interfaces. An air-to-air transfer of this kind is the rapid change-of-temperature procedure of IEC 60068-2-14 Test Na. It is not JEDEC JESD22-A106, the liquid-to-liquid thermal shock method, and JESD22-A104 is temperature cycling rather than shock, so name the method and condition your specification calls for and we will run to it.
Typical failures discovered during thermal shock testing include solder crack propagation, seal compression set, plastic warping, and delamination. For optical components, it also reveals coating separation and cement failure in bonded elements. Our lab can include functional verification before and after exposure, which feeds the data package an automotive customer assembles. AEC documents are written per component class, such as AEC-Q104 for multichip modules, and the qualification itself belongs to the component or module maker rather than to a test house.
| Parameter | Specification |
|---|---|
| Cold Chamber | -40°C |
| Hot Chamber | +85°C |
| Transfer Time | <10 seconds |
| Dwell Time | 15 min to 2 hr (programmable) |
| Cycle Count | Up to 1000+ cycles |
| Standards | IEC 60068-2-14 Test Na (rapid change of temperature); JEDEC JESD22-A104 (temperature cycling) |
Salt Spray Corrosion Testing
Salt spray testing accelerates corrosion processes to evaluate protective coatings, anodization quality, and material compatibility in marine or road-salt environments. The continuous salt fog environment rapidly reveals coating defects, galvanic corrosion, and substrate degradation.
This test is essential for automotive exterior components, outdoor enclosures, and any products deployed in coastal or winter road environments. We evaluate samples at intervals throughout the test duration and document progression with photography.
| Parameter | Specification |
|---|---|
| Salt Solution | 5% NaCl (sodium chloride) |
| Chamber Temperature | 35°C ± 2°C |
| Exposure Duration | 24 to 1000+ hours |
| Spray Mode | Continuous fog |
| Standards | ASTM B117, ISO 9227 |
IP6X Dust Ingress Protection Testing
IP6X dust ingress protection testing checks that dust cannot enter an enclosure. IEC 60529 sets the conditions by enclosure category: a category 1 enclosure, whose duty cycle draws air inward, is tested inside the dust chamber with a vacuum applied to it, while a category 2 enclosure is tested in the same chamber without extraction. We run the clause that matches your enclosure category rather than a fixed house recipe.
Ingress protection testing for dust matters for electronics deployed in dusty industrial environments, construction sites, agricultural applications, and desert climates. IP6X passes only when no dust has entered the enclosure, judged against the acceptance wording of the standard for the category tested.
| Parameter | Specification |
|---|---|
| Test Medium | Talcum powder per IEC 60529 |
| Exposure Duration | Per the IEC 60529 clause for the category, up to 8 hours |
| Pressure Differential | Vacuum applied for category 1 enclosures; none for category 2 |
| Pass Criteria | No dust ingress, judged per IEC 60529 |
| Standards | IEC 60529 (IP6X) |
Vibration Testing
Vibration testing evaluates mechanical durability under simulated transportation and operational conditions. Our electrodynamic shaker system supports both sinusoidal sweep and random vibration profiles to replicate automotive, shipping, and industrial vibration environments. Sinusoidal sweeps follow IEC 60068-2-6. Broadband random profiles follow IEC 60068-2-64, the separate standard for random excitation.
Testing reveals resonant frequencies, mechanical fatigue, connector reliability, and mounting integrity. For optical components, vibration can cause element decentration, focus shift, or coating damage that degrades image quality.
| Parameter | Specification |
|---|---|
| Frequency Range | 5–2000 Hz |
| Vibration Type | Sine sweep, random |
| Axes | Three-axis (sequential) |
| Shaker Type | Electrodynamic |
| Standards | IEC 60068-2-6 (sine), IEC 60068-2-64 (random), MIL-STD-810 Method 514 |
Xenon Arc UV Exposure Testing
Xenon arc weathering accelerates the effects of sunlight exposure on plastics, coatings, and adhesives. The full-spectrum xenon lamp closely simulates natural sunlight including UV-A and UV-B wavelengths that cause material degradation.
Testing reveals yellowing, chalking, cracking, and adhesion loss in housing materials and optical coatings. Combined with humidity and temperature cycling, xenon exposure compresses the timeline, but accelerated weathering has no universal conversion to outdoor years. The factor depends on the filter set, irradiance, spectral match, the temperature and humidity cycle, the material, and the failure mode. Reading test hours as service years takes a correlation established for your material against field or reference data.
| Parameter | Specification |
|---|---|
| Light Source | Xenon arc lamp |
| Spectrum | Full spectrum (UV-A, UV-B, visible) |
| Temperature Control | Yes |
| Humidity Control | Yes |
| Standards | ASTM G155, ISO 4892-2 |
Temperature Cycling & Constant Temperature
Temperature cycling and soak testing validates product performance across the full operating temperature range. Unlike thermal shock, temperature cycling uses controlled ramp rates that allow thermal equilibration, revealing different failure modes related to material property changes.
Extended high-temperature soak accelerates outgassing, adhesive curing, and seal aging. Low-temperature testing validates operation with stiffened seals and thermally-contracted materials. For optics, we measure focus shift across the temperature range.
| Parameter | Specification |
|---|---|
| Temperature Range | -40°C to +125°C |
| Ramp Rate | Programmable |
| Soak Duration | 1 to 1000+ hours |
| Chamber Type | Single-zone environmental |
| Standards | IEC 60068-2-1, IEC 60068-2-2 |
Environmental Reliability Testing Equipment
Our San Diego testing lab houses environmental test equipment including thermal shock testing chambers, ingress protection test systems, and optical metrology. Schedule a tour to see our capabilities firsthand.
IPX9K Chamber
Ingress protection test lab: high-pressure water jet per ISO 20653
Dust Chamber
Ingress protection test lab: IP6X dust-tight per IEC 60529
Thermal Shock Chamber
Thermal shock testing: two-chamber hot-cold transfer
Temperature Chamber
-40°C to +125°C constant temperature chamber
Salt Spray Cabinet
Corrosion cabinet: ASTM B117 / ISO 9227
Vibration Table
Vibration table: electrodynamic 5–2000 Hz
Xenon UV Chamber
UV chamber: accelerated weathering
Wear & Hardness
Linear abrasion rig; ASTM D3363 pencil hardness for film hardness
Air Tightness Tester
Pressure decay leak screen; IPX7 immersion is a separate test
Trioptics HR2
Optical bench: MTF measurement
eSFR Test Station
ISO 12233 resolution testing
Colorimetry Setup
VIS / 850nm / 940nm testing
Dynamic Range
Stepped density target testing
Stray Light Bench
Ghost and flare analysis testing
Want to see our equipment in action?
Discuss Your RequirementsTest Standards We Support
Testing performed to international and industry-specific standards with full documentation.
IP / Ingress Protection
- IEC 60529 (IP ratings)
- ISO 20653 (IPX9K automotive)
- DIN 40050-9 (superseded by ISO 20653)
Thermal Testing
- IEC 60068-2-14 Test Na (rapid temperature change)
- JEDEC JESD22-A104 (temperature cycling)
- IEC 60068-2-1 (cold)
- IEC 60068-2-2 (dry heat)
Corrosion Testing
- ASTM B117 (salt spray)
- ISO 9227 (salt spray)
Vibration Testing
- MIL-STD-810 Method 514
- IEC 60068-2-6 (sinusoidal)
- IEC 60068-2-64 (random)
UV / Weathering
- ASTM G155 (xenon arc)
- ISO 4892-2 (xenon arc)
Image Quality
- ISO 12233 (resolution)
- IEEE P1858 (camera phone)
- ISO 8980-5 (abrasion)
Why Choose Commonlands for Product Reliability Testing?
Our lab offers transparent pricing, specialized camera and lens expertise, and environmental test capabilities including thermal shock testing and ingress protection testing.
Visit Our Testing Lab
Schedule a tour to see our thermal shock testing chambers, ingress protection test equipment, and other environmental test systems in action. We welcome customers to our lab to observe testing and build confidence in our capabilities.
Camera & Lens Expertise
Our lab specializes in cameras and lenses with MTF, resolution, and image quality verification before and after environmental exposure.
Traceable Results
Test reports from our lab with documented procedures, calibrated equipment certificates, and traceable results per your required standards.
Transparent Pricing
Custom quotes from our lab based on your requirements. Clear pricing with no hidden fees. Know exactly what you're paying for.
Environmental Reliability Testing FAQ
Common questions about our services including thermal shock testing, ingress protection testing, and other environmental reliability tests for electronics, cameras, and lenses.
What is the difference between IP67 and IPX9K ingress protection testing?
What temperature range does your thermal shock testing cover?
How long does salt spray corrosion testing take?
What standards do your environmental reliability tests follow?
Can you test optical performance before and after environmental exposure?
What sample quantities are needed for testing?
Start Your Environmental Reliability Testing
Our lab offers thermal shock testing, ingress protection testing, and environmental reliability testing as a paid service. Contact our engineering team to discuss your project at our San Diego facility.
Contact Us
Connect with our US-based engineering team